VSI5X/6X Sand Making Machine is an upgraded model of the traditional impact sand making machine, which effectively solves the problems of low efficiency, poor particle shape and high maintenance cost of traditional sand making equipment.
It is mainly used for machine-made sand production and stone shaping, and is widely used in high-quality sand and gravel aggregate processing in the fields of construction, mining, water conservancy and transportation.
Technical Features
1. High efficiency and energy saving
• Deep cavity rotor design: optimizes rotor structure, increases material throughput, and improves crushing efficiency by 20%-30%.
• Dual motor drive (some models): more powerful and lower energy consumption, reducing power consumption per unit of output by about 15%.
2. Excellent finished product shape
• Stone-on-stone & stone-on-iron dual modes: support free switching between two crushing modes, stone-on-stone reduces wear, stone-on-iron increases the proportion of fine powder, the finished products are mostly cubic, and the needle-like content is less than 5%.
• Hydraulic adjustment device: real-time adjustment of discharge particle size (0-60mm adjustable) to meet different grading requirements.
3. Intelligent control
• PLC automation system (VSI6X upgrade focus): integrated vibration, temperature, and current monitoring to achieve fault warning and automatic shutdown protection, reducing manual intervention.
• Lubrication system optimization: using thin oil lubrication or air cooling design, the bearing temperature rise is reduced by 30% and the service life is extended by 50%.
4. Easy maintenance
• Modular structure: key components (such as rotors and liners) can be quickly disassembled and assembled, and the replacement time is shortened to within 4 hours.
• Two-way door design: No need to dismantle the main machine during maintenance, reducing downtime costs.
5. Environmentally friendly design
• Low noise operation: With a vibration-absorbing base and enclosed structure, the operating noise is less than 75 decibels.
• Dust removal interface: The interface for dust removal equipment is reserved, and the dust emission complies with national environmental protection standards (such as PM10≤30mg/m³).
VSI6X Upgrades Compared to VSI5X
• Improved processing capacity: The maximum capacity of VSI6X is 650 tons/hour, which is about 20% higher than that of VSI5X.
• Intelligent upgrade: Add remote monitoring function, support Internet of Things (IoT) access, and realize cloud data analysis.
• Optimized wear-resistant materials: The rotor adopts high-chromium alloy + ceramic composite coating, which improves wear resistance by 40% and extends service life to more than 8,000 hours.
Application Scenario
• Artificial sand production: Granite, basalt and other high-hardness stones are used to make sand. The finished products are used for C30-C60 concrete.
• Aggregate shaping: Reduce the proportion of crushed stone needle-shaped particles from 15% to less than 5% to meet the standards for asphalt aggregates for highways.
• Tailings recycling: Processing iron ore tailings and construction waste recycled aggregates, with resource utilization rate exceeding 90%.